Piping
Elbows and Bends are very important pipe fitting which are used very frequently
for changing direction in piping system. Piping Elbow and Piping bend are not
the same, even though sometimes these two terms are interchangeably used.
A BEND is
simply a generic term in piping for an “offset” – a change in direction of the
piping. It signifies that there is a “bend” i.e, a change in direction of
the piping (usually for some specific reason) – but it lacks specific, engineering
definition as to direction and degree. Bends are usually made by using a
bending machine (hot bending and cold bending) on site and suited for a
specific need. Use of bends are economic as it reduces number of expensive
fittings.
Bend.
An ELBOW, on the
other hand, is a specific, standard, engineered bend pre-fabricated as a spool
piece (based on ASME B 16.9) and designed to either be screwed, flanged,
or welded to the piping it is associated with. An elbow can be 45 degree or 90
degree. There can also be custom-designed elbows, although most are catagorized
as either “short radius” or long radius”.
Elbow.
The difference
between them is as follows:
- Bend is a generic term for any
offset or change of direction in the piping. It is a vague term that also
includes elbows.
- An elbow is an engineering term
and they are classified as 90 deg or 45 deg, short or long radius.
- Elbows have industrial standards
and have limitations to size, bend radius and angle. The angles are
usually 45 deg or 90 degrees. All others offsets are classified as pipe
bends.
- Bends are generally made or
fabricated as per the need of the piping; however elbows are pre
fabricated and standard, and are available off the shelf.
- Bends are never sharp corners but
elbows are. Pipe bending techniques have constraint as to how much
material thinning can be allowed to safely contain the pressure of the
fluid to be contained. As elbows are pre fabricated, cast or butt
welded, they can be sharp like right angles and return elbows which are
180 degrees.
- Elbow is a standard fitting but
bends are custom fabricated.
- In bends as the pipe is bent and
there is no welding involved, there is less pipe friction and flow is
smoother. In elbows, the welding can create some friction.
- All elbows are bends but all
bends are not elbows.
- Bend has a larger radius then
elbows.
- Generally the most basic
difference is the radius of curvature. Elbows generally have radius of
curvature between one to twice the diameter of the pipe. Bends have
a radius of curvature more than twice the diameter.
Whenever
the term elbow is used, it must also carry the qualifiers of type (45 or 90
degree) and radius (short or long) – besides the nominal size.
Elbows can
change direction to any angle as per requirement. An elbow angle can be defined
as the angle by which the flow direction deviates from its original flowing
direction (See Fig.1 below).Even though An elbow angle can be anything greater
than 0 but less or equal to 90°But still a change in direction greater than 90°
at a single point is not desirable. Normally, a 45° and a 90° elbow combinedly
used while making piping layouts for such situations.
Elbows or
bends are available in various radii for a smooth change in direction which are
expressed in terms of pipe nominal size expressed in inches. Elbows or bends
are available in three radii,
- Long radius elbows (Radius =
1.5D): used most frequently where there is a need to keep the frictional
fluid pressure loss down to a minimum, there is ample space and volume to
allow for a wider turn and generate less pressure drop.
- Long radius elbows (Radius >
1.5D): Used sometimes for specific applications for transporting high
viscous fluids likes slurry, low polymer etc. For radius more than 1.5D
pipe bends are usually used and these can be made to any radius.However,
3D & 5D pipe bends are most commonly used
- Short radius elbows (Radius =
1.0D): to be used only in locations where space does not permit use of
long radies elbow and there is a need to reduce the cost of elbows. In
jacketed piping the short radius elbow is used for the core pipe.
Here D is
nominal pipe size in inches.
There are
three major parameters which dictates the radius selection for elbow:
- Space availability,
- Cost, and
- Pressure drop.
Pipe bends
are preferred where pressure drop is of a major consideration.
Use of
short radius elbows should be avoided as far as possible due to abrupt change in
direction causing high pressure drop.
Source:
Dega Damara
Aditramulyadi
Student ID :
15512046
Course : KL4220
Subsea Pipeline
Lecturer : Prof. Ir. Ricky Lukman Tawekal, MSE, Ph. D.
Eko Charnius Ilman, ST, MT
Ocean Engineering
Program, Institut Teknologi Bandung
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